metal accessories & exhaust
Motorcycle metal parts need to comply with a series of standards to ensure their quality, safety, and performance meet internationally recognized levels. FMOTOS TECH's quality standards cover aspects like materials, production processes, dimensional specifications, safety requirements, and more, ensuring that the manufacturing and use of motorcycle metal parts adhere to internationally recognized quality standards and safety requirements. Taking metal crash bars as an example, developing a set that requires painting typically involves the following steps:
High-Tech Materials+
In manufacturing every FMOTOS TECH product, we exclusively use materials that meet international standards. All materials undergo inspection before production and are evaluated in the laboratory. With over a decade of experience working with materials like iron, stainless steel, aluminum alloys, and more, FMOTOS TECH sources only high-quality materials for producing its top-notch products.
Unparalleled R&D+
From the R&D department with design and engineering experts, through the laboratories overseeing material management and measurements, into in-house mold manufacturing, and then production, culminating in evaluation and completion—our product manufacturing is an internal journey completed across all stages at our state-of-the-art facilities within the company.
High-Tech Materials+
In manufacturing every FMOTOS TECH product, we exclusively use materials that meet international standards. All materials undergo inspection before production and are evaluated in the laboratory. With over a decade of experience working with materials like iron, stainless steel, aluminum alloys, and more, FMOTOS TECH sources only high-quality materials for producing its top-notch products.
Unparalleled R&D+
From the R&D department with design and engineering experts, through the laboratories overseeing material management and measurements, into in-house mold manufacturing, and then production, culminating in evaluation and completion—our product manufacturing is an internal journey completed across all stages at our state-of-the-art facilities within the company.
Concept and Design Phase
- Determine the design goals and requirements for the crash bars, including protection functions, appearance, materials, and manufacturing costs.
- Create initial design sketches, considering the shape, dimensions, and attachment methods of the crash bars.
- Develop a preliminary manufacturing plan, including the required processes and equipment.
Material Selection
- Choose suitable materials for the crash bars, typically steel tubes or aluminum alloys, based on strength and weight requirements.
Detailed Design
- Create detailed three-dimensional models and engineering drawings using computer-aided design (CAD) tools.
- Determine the attachment methods and mounting points for the crash bars to ensure secure installation on the motorcycle.
Prototype Manufacturing
- Produce prototypes of the crash bars, often using rapid prototyping techniques such as 3D printing.
- Test and evaluate the prototypes to ensure they meet the design requirements.
Manufacturing and Painting
- Manufacture the main components of the crash bars, including cutting, bending, and welding the steel tubes.
- Perform surface treatments, such as grinding and cleaning, to prepare for painting.
- Use appropriate painting equipment and methods to apply the desired color and appearance to the crash bars.
Quality Control
- Conduct quality inspections of the manufactured crash bars, including checking dimensions, appearance, and coating quality.
- Perform necessary repairs and corrections to ensure the products meet standards..
Assembly & installation
- If required, assemble additional accessories and components onto the crash bars.
- According to the Bill of Materials (BOM), assemble other components as required.
Testing and Validation
- Perform testing on the entire system, including performance testing and safety performance testing of the crash bars.
- Verify that the crash bars meet the design goals.
Continuous Improvement
- Regularly evaluate and improve the design and manufacturing processes of the crash bars to meet market demands and customer feedback.
These steps represent the general process for developing motorcycle steel tube crash bars, but specific projects may vary based on requirements and complexity. Quality control and safety considerations are crucial throughout the development process.